Custom Component Manufacturing

Automotive Plastic Sample Parts

THERMOPLASTIC MOLDED COMPONENTS

Utilize our diverse experience from mold building, scientific molding, and post-molding operations to produce your injection molded custom component. Our approach allows us to rapidly address customers’ most difficult part production challenges, while providing support throughout all phases of the thermoplastic component life cycle.

Solutions include:

  • High-performance materials such as PEEK, Ultem, Delrin
  • Options for custom material compounds
  • Certified Torlon molder
  • Scientific molding process development
  • RJG E-Dart System Monitoring
  • Master molder certified technicians
  • Component Assembly

MOLD COMPONENTS

As a leader in the production of high-quality, Class 101 injection molds, our experience and capabilities uniquely distinguishes us as a strong component partner for your tooling needs. Outsource your mold or tooling project to Westminster Tool to assist with any capacity or complexity issues.

Solutions include:

  • Injection mold cores/cavities
  • Conformally cooled cores/cavities
  • Reverse engineering
  • Tooling fixtures
  • Resin transfer molds and components
  • Metal additive opportunities available
Injection Mold Cores and Cavities
Custom Tooling

MACHINED COMPONENTS

Let us develop the process and tooling needed to produce the metal custom components you need. Utilizing our equipment and experience in CNC machining, we have now been solving low-volume metal production challenges for over 10 years.

Solutions include:

  • Build to supplied print
  • Design support provided as needed
  • Development of robust process for economies of scale
  • State-of-the art machining department
  • Materials such as titanium, nickel, aluminum, stainless steel or metallic/non-metallic hybrids

 

Resources & Capabilities

 

3D PRINTING

Metal 3D Printing

Westminster Tool’s in-house additive technology offers alternatives for component work. Using Mantle’s TrueShape Technology, we can produce custom, metal-printed components for your projects.

  • Material: H13 and P20
  • Hardness: Up to 52 HRC on H13, 33 HRC on P20
  • Build Volume: Up to 6 in. × 6 in. × 4 in.
  • Tolerance: +/- 0.002 to +/- 0.006
  • Surface Finish: 1-4 μm Ra

Polymer 3D Printing

Using Westminster Tool’s desktop polymer 3D printer, you can identify challenges or produce the look and feel of a part by printing life-size prototype parts prior to molding. This opportunity also allows us to build custom fixturing quickly and cost effectively.

  • Ultimaker 3D Printer
  • Dual Extrusion
  • Open material system for most common
    polymers
  • Carbon-filled, glass-filled compatible

EQUIPMENT

Machining

Driven by automation, palletization and repeatable processes, our team will find a manufacturing plan that reduces cost and maximizes accuracy.

  • Sinker EDM
  • Wire EDM
  • High-speed Hard Mill
  • 5-Axis Continuous Mill
  • CNC Lathe
  • Palletized Setups

Molding

Utilizing RJG Scientific Molding principles, our team will ensure a robust and repeatable molding process, paired with state-of-the-art injection molding machines.

  • 110 Ton, 150 Ton, 354 Ton Injection Mold Presses
  • Capacity for high-temperature resins
  • Certified Torlon molder
  • On-site mold modification and repair
    capabilities

SOFTWARE

Our process pairs talent with technology. That means having the latest and most robust software systems that give us the tools to support you.

 

Our software suite and tools include:

    • TopSolid
    • SolidWorks
    • Siemens NX
    • Mastercam
    • Moldex3D

VALUE-ADD SERVICES

Our diverse experience in molds and tooling, molding, and machined components enables us to support your success beyond just building to print. Working with Westminster Tool means a relationship built with services to achieve one goal: solve your challenge.

These services include:

    • DFM Support
    • Moldex 3D Simulation
    • Quality and Dimensional Risk Assessment
    • CMM Steel Inspection

QUALITY CERTIFICATIONS

At Westminster Tool, quality is always top priority. That’s why we’ve committed our operations to meeting industry standards and regulations specifically to improve our quality management system, and by extension the quality of service we provide to our customers.

    • ISO 9001
    • AS9100
    • Production Part Approval Process (PPAP)
    • First Article Inspection (FAI)
    • ITAR Certified
  • Medical

    Medical Devices, Optical, Medical Consumables and Drug & Fluid Transfer Devices.

  • Aerospace & Defense

    Engines, and Aircraft Structure.

  • Consumer Packaging

    Pharmaceutical Packaging, Personal Care, Food & Beverage, and Household Chemicals.

  • Automotive

    Instrumentation, and Complex, Small Sized Interior Components.

  • Industrial

    Bearing Cages, Bushings, Pump Components, High Temperature Electrical Assemblies, Down Well, Harsh Environment Components, and Instrumentation.

Interested in utilizing us for your next project?

Contact us today to find out how our team can support you.
Contact Us
Westminster Tool Inc.